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Zac Fischel - Industrial & Packaging Design

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Over the last 10 years, Nike has rapidly grown their line of seamless, 3D-knitted athletic shoes known as FlyKnit. In addition to accelerating development time and providing a comfortable “second-skin feel”, utilizing 3D weaving technology create shoes that excel in performance while reducing the amount of material.

Nike FlyKnit

April 26, 2023

FlyKnit shoes are made up of strong yet lightweight strands of yarn that have been woven into a one-piece upper, securing an athlete’s foot to the shoe platform. Each upper requires no cutting or sewing post-production, resulting in a completely seamless component.

While traditional warp knitting techniques waste around 20-25% of fabric during production (amounting to an equivalent of approximately 132.6 tons per million pairs of shoes annually) Nike’s patented technique provides up to 80% reduction of material waste.

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